INDUSTRY
Chemical — Heavy-Duty Industrial Processing
OVERVIEW
Rugged Equipment for Chemical Powder Processing
Chemical manufacturing requires equipment that withstands abrasive, corrosive, and sometimes hazardous materials. Saturn Machinery's chemical-grade mixers and conveying systems are built with SS304/SS316L or carbon steel options, ATEX explosion-proof configurations for combustible dusts, liquid injection for coating and granulation, wear-resistant liners, and sealed bearing arrangements. From pigments and dyes to fertilizers and detergents, from masterbatch to flame retardants — our equipment handles the most demanding chemical processing applications at 100L–20,000L batch scales.
SAFETY
ATEX & Safety Features
ATEX Zone 21/22
Explosion-proof motors, conductive grounding, nitrogen inerting, and pressure-relief panels for combustible dust environments.
Wear Protection
Hardfaced agitators, ceramic-lined troughs, and replaceable wear strips for abrasive materials like pigments and minerals.
Sealed Construction
Purgeable shaft seals, labyrinth + lip combinations, and inert gas blanketing to contain hazardous materials.
Heating / Cooling Jacket
Steam, thermal oil, or water jackets for reaction, drying, or cooling processes integrated into the mixer trough.
APPLICATIONS
Chemical Industry Applications
Pigments, Dyes & Colorants
High-intensity plough mixers with spray nozzles for liquid pigment dispersion. Ribbon mixers for dry pigment blending at 500–5000L.
Fertilizers & Agrochemicals
NPK blending, micronutrient coating, controlled-release granulation. Double paddle and plough mixers with liquid addition systems.
Detergents & Cleaning Products
Powder detergent blending, enzyme incorporation, fragrance spraying. Ribbon mixers with spray bar assemblies for uniform liquid distribution.
Flame Retardants
ATH, magnesium hydroxide, brominated compounds blending. Heavy-duty ribbon and plough mixers with wear-resistant construction.
Masterbatch & Compounds
Polymer/additive pre-mixing, carbon black dispersion. Plough shear mixers with heating for masterbatch preparation.
Water Treatment Chemicals
PAC, activated carbon, lime, coagulants. Large-capacity ribbon mixers from 2,000L to 20,000L for bulk chemical processing.
RECOMMENDED EQUIPMENT
Chemical-Grade Equipment
Plough Shear Mixer (LDH Series)
High-speed fluidized bed mixing with liquid injection. Ideal for coating, agglomeration, and chemical reactions. 0.3L lab to 15,000L production. ATEX, heating/cooling, and vacuum options.
Ribbon Mixer (WHJ Series)
Handles the largest batch sizes — up to 20,000L. Durable SS304/SS316L or carbon steel construction. Liquid spray bar and heating jacket options.
Big Bag Packing Machine (BBP Series)
Gravity-fed FIBC filling for 500–1,500kg bulk bags. Dust-tight inflation neck seal. Ideal for chemical powder and granule bulk packaging.
Screw Conveyor (SC Series)
Enclosed tubular or U-trough conveying for chemical powders. ATEX rated. Horizontal, inclined, and vertical configurations.
COMPLETE SOLUTIONS
From Raw Chemicals to Packed Product
Complete Chemical Production Lines
Coordinate metered feeding, mixing, enclosed transfer and final packing around the material, batch target and safety requirements.
Detergent Mixing Solutions
Control addition sequence and liquid distribution to help detergent powders remain uniform and free-flowing from batch to batch.
Need Chemical Processing Equipment?
Tell us about your material, batch size, and any ATEX or special requirements. We'll recommend the right chemical-grade equipment for safe and efficient operation.
- Free chemical process consultation
- ATEX documentation available
- Custom quote within 24 hours