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Saturn Machinery WhatsApp: +86 187-3819-4110 | info@saturnmac.com

DOUBLE CONE MIXER

Double Cone Mixer — GMP-Compliant Powder Blender for Pharmaceuticals & Food

$2,000–$18,000FOB Factory Price

  • 50L to 5,000L · DCM Series
  • SS316L mirror-polished interior · Ra ≤ 0.4μm
  • 360° rotation · Complete discharge · GMP design
  • CE + ISO 9001 · Pre-shipment video test
Request Quote Now →
double-cone-mixer
8,000 m² Factory ISO 9001 + CE GMP Compliant 50+ Countries

OVERVIEW

GMP-Compliant Tumbling Blender

The double cone mixer consists of two conical sections joined at their bases, rotating 360° around a central axis. As the vessel rotates, material cascades gently under gravity, creating a thorough yet gentle blending action. The double cone geometry eliminates dead zones — every particle participates in the mixing process. This mixer is the preferred choice for pharmaceutical and food-grade applications where GMP compliance, complete discharge, and easy cleaning are essential. The mirror-polished SS316L interior (Ra ≤ 0.4μm) meets the strictest hygiene requirements.

TECHNICAL SPECIFICATIONS

Double Cone Mixer — DCM Series

ParameterDCM-50DCM-200DCM-500DCM-1000DCM-2000DCM-5000
Total Volume (L)50200500100020005000
Loading Ratio30-50%30-50%30-50%30-50%30-50%30-50%
Motor Power (kW)0.751.52.245.511
Speed (RPM)5-255-205-185-154-123-10

* Also: DCM-100, DCM-300, DCM-800, DCM-1500, DCM-3000. Full model range available.

Ready to Order?

$2,000–$18,000FOB Zhengzhou
  • Pre-shipment video test
  • Installation manual in English
  • IQ/OQ/PQ documentation
  • 12-month warranty
Get Quote →

KEY FEATURES

GMP Design Features

🔄

360° Rotation

Complete vessel rotation ensures every particle participates in mixing — zero dead zones.

Mirror-Polished Interior

SS316L contact parts, Ra ≤ 0.4μm surface finish. Exceeds GMP requirements.

📤

Complete Discharge

Cone geometry and smooth interior ensure 99.9%+ discharge — minimal product retention.

🧹

Easy Cleaning & Validation

CIP/WIP capable. Sanitary flanges. Full IQ/OQ/PQ documentation package available.

APPLICATIONS

Industry Applications

Pharmaceutical

API + excipient blending, granule mixing, pre-compression blending.

Food

Milk powder, protein powder, infant formula, nutritional supplements.

Cosmetics

Talc, pigment blending, face powder base, bath salt mixing.

Chemical

Catalysts, zeolites, fine chemical powder blending.

OPTIONS

Customization

💨

Vacuum Drying

Combined mixing + vacuum drying in one vessel. Heating jacket included.

⚔️

Intensifier Bar

High-speed internal bar for deagglomeration of lumpy powders.

🎛️

VFD Speed Control

Variable frequency drive for adjustable rotation speed.

🤖

Auto Loading/Discharge

Pneumatic or vacuum loading. Automatic positioning for discharge.

WHY SATURN

GMP Blender Expertise

GMP-Ready Manufacturing

Dedicated clean assembly area for pharma-grade equipment.

📋

DQ/IQ/OQ/PQ Support

Full validation documentation package available.

Pre-Shipment Video Test

See your double cone mixer running before payment.

6 Reasons to Choose Saturn Machinery

01

Video of YOUR Machine

We test your exact equipment with real material before shipping. You receive the full video. You approve, we dispatch.

02

15-Day Delivery

Standard models ship in 15 working days. Custom orders in 30-45 days. We stock critical components.

03

Real Factory

4,000 m2 plant in Zhengzhou. Request a live WhatsApp video tour. Zero middleman markup.

04

CE + ISO 9001 Certified

Full international compliance. Material certificates available. GMP configurations for pharma.

05

2-Hour Engineer Response

Direct WhatsApp with the engineer responsible for your order. 2-hour response during business hours.

06

12-Month Full Warranty

Every component covered. Express spare parts via DHL. On-site commissioning engineer available.

Ready to Get Your Double Cone Mixer Price?

Free quote in 24 hours · Video test before payment · No obligation

Get a Free Quote →

Frequently Asked Questions

What mixing uniformity can I expect?+
99.5% homogeneity in 4-10 minutes for free-flowing powders. No internal moving parts means no product degradation.
What is the advantage over a V-mixer?+
Double cone handles larger volumes (up to 30,000L). Better for materials with varying particle sizes. Vacuum drying option available.
Can I add a spray system?+
Yes — optional liquid spray bar for small-percentage liquid additions. Also available with vacuum drying and heating jacket.
What industries use double cone mixers?+
Chemicals, plastics, battery materials, minerals, pigments, starch, and construction powders. Any free-flowing dry powder application.

Get a Quote for Your Double Cone Mixer

  • ✅ Custom quote in 24 hours
  • ✅ GMP documentation available
  • ✅ Engineer response in 2h

📋 Request Quote

How a Double Cone Mixer Works

The double-cone vessel rotates around its axis, causing powder to tumble and re-combine continuously. The asymmetric cone geometry creates a figure-eight flow pattern with no dead zones, achieving 99.5% homogeneity in 4-10 minutes.

Powder loaded > Cone rotates > Gravity tumbling > Figure-eight flow > Uniform blend discharged

SOURCE EQUIPMENT DETAILS

Source product material documents the cone vessel, feed inlet, mixing zone, discharge, electrical control and optional spray system alongside the existing GMP features.

Double cone mixer source viewDouble cone vesselDouble cone feed inletDouble cone mixing unitDouble cone discharge detailDouble cone electrical controlDouble cone spray system

Product engineering details

Double Cone Mixer Engineering Details

Check the gentle tumbling principle, model range, hygiene-focused features and loading recommendations for free-flowing powders and granules.

Introduction

The double-cone mixer provides gentle, homogeneous blending through its unique tumbling action.

Its symmetrical design enables efficient three-dimensional mixing of dry powders and granules without internal blades, ensuring minimal product degradation.

Easy to clean and discharge, it is ideal for pharmaceuticals, food, and high-value materials.

Material
304/316L Stainless Steel, Carbon Steel
Batch working volume
100 L -4000 L
Mixing time
5-8 mins

Features

  • Batch working volume:100 L -4000 L
  • Raw material: 316 L / 304 stainless steel
  • Vacuum feeding can be used, and the material can be discharged through a butterfly valve to achieve zero residue.
  • Optional spray device for injecting small amounts of liquid
  • Customizable heating, cooling and drying systems for materials

Applications

  • Pharmaceuticals:Excipients and powder formulations, Granules for tablet compression, Coated particles and microcapsules
  • Food & Beverage: Milk powder and dairy blends, Instant drink powders, Spice and seasoning mixtures, Nutritional powder supplements
  • Chemicals: Dyes and pigment powders, Fine chemical powders, Polymer powders and additives
  • Cosmetics: Loose powder foundations, Talc-free body powders, Pigment blends for makeup

Specifications

Specifications
Design Volume (L)Capacity (L)Power (kw)Speed (rpm)Overall Dimensions (mm)Weight (kg)
10030-500.75151500*600*1500240
20050-1001.1151750*700*1700300
500150-2502.2124200*1650*1560650
1000300-5003124400*1850*1850900
1500300-8004124500*1850*2000980
2000500-10005.5125400*2050*22501600
3000500-15007.596550*2350*27001800
40001000-20001196800*2500*30002200

Details

Double Done Shape

Double Done Shape

Feed Inlet

Feed Inlet

Mixing Unit

Mixing Unit

Discharge Port

Discharge Port

Electrical Control Cabinet

Electrical Control Cabinet

Spray System

Spray System